Looking for a guilt-free, crispy snack that’s packed with flavor but light on calories? Zucchini chips made in the air fryer without oil might just become your new favorite treat! Whether you’re on a low-fat diet, watching your cholesterol, or just looking for a healthier snacking alternative, this method checks all the boxes. In this detailed guide, you’ll learn how to make crispy zucchini chips in the air fryer without oil—with step-by-step instructions, expert tips, and everything you need to nail the perfect chip every time.
Why Choose Air Fryer Zucchini Chips Without Oil?
Choosing to make zucchini chips in the air fryer without oil isn’t just about cutting calories. It’s about enjoying crispy, satisfying snacks while avoiding the drawbacks of deep-frying or excessive fats. Here’s why this method is a winner:
- Low in calories and fat
- Vegan and gluten-free
- Keto and paleo-friendly
- Crispy texture without oil
- Quick and easy preparation
If you’re aiming for better heart health, weight loss, or just clean eating, these oil-free air fryer zucchini chips are an ideal addition to your meal plan.

Best Ingredients for Crispy Zucchini Chips
To make the best air fryer zucchini chips without oil, start with quality ingredients. You’ll be surprised how a few simple items can transform into a crunchy snack you won’t believe is healthy.
Basic Ingredients:
- 2 medium zucchinis, thinly sliced (about ⅛-inch thick)
- 1 tablespoon cornstarch or arrowroot powder (for crispiness)
- ¼ teaspoon salt, or to taste
- ¼ teaspoon garlic powder (optional for flavor)
- ¼ teaspoon smoked paprika (optional for spice)
- Black pepper, to taste

Optional Add-ins:
- Nutritional yeast – adds a cheesy, savory kick
- Lemon zest – for a bright, tangy note
- Chili flakes – for heat
- Italian seasoning – for a Mediterranean twist

Step-by-Step Instructions
Step 1: Slice the Zucchini Evenly
Use a mandoline slicer for precision. Uniform thickness is crucial to ensure even cooking and avoid soggy chips.
Pro Tip: Thinner slices (around ⅛ inch) make crispier chips. Thicker slices may retain moisture and become chewy.
Step 2: Pat Dry the Slices
Place the zucchini slices between layers of paper towel and press gently. Removing excess moisture helps the chips crisp up faster in the air fryer.
Step 3: Season and Dust with Cornstarch
In a bowl, toss the slices with salt, garlic powder, paprika, and cornstarch. The cornstarch acts as a crisping agent, helping the chips achieve that golden crunch without oil.
Step 4: Preheat the Air Fryer
Set your air fryer to 350°F (175°C). Preheating helps create an even, hot surface, mimicking the results of oil frying—without actually using oil.
Step 5: Arrange the Chips
Place the slices in a single layer in the air fryer basket. Avoid overlapping to ensure maximum air circulation.
Air Fryer Tip: If your air fryer is small, cook in batches. Overcrowding leads to uneven cooking and soggier chips.
Step 6: Cook Until Crisp
Air fry for 10 to 15 minutes, flipping halfway through. Check frequently in the last few minutes to avoid burning.
Pro Tip: Every air fryer is a little different. Start with 10 minutes and add time in 2-minute increments until they’re golden brown and crisp.
How to Make Zucchini Chips Crispy Without Oil: Key Tips
Even without oil, you can achieve the ultimate crunch. Here’s how:
1. Use Starch Wisely
Cornstarch or arrowroot powder draws out moisture and helps form a crispy shell. Don’t skip this!
2. Don’t Skip Preheating
Preheating your air fryer creates a dry, hot environment that promotes better texture.
3. Remove Moisture
Zucchini has high water content. Drying the slices with paper towels is essential for achieving crispness.
4. Flip and Rotate
Turning the chips halfway through ensures both sides get evenly cooked and crunchy.
5. Cool Before Serving
Let the chips cool for 5 minutes after air frying. They continue to crisp as they cool.
Health Benefits of Oil-Free Zucchini Chips
Zucchini is a powerhouse of nutrients, and air frying enhances its natural goodness without drowning it in oil.
- Low in calories: One cup of zucchini contains only 20 calories.
- Rich in fiber: Supports digestion and satiety.
- Packed with antioxidants: Especially vitamin C and beta-carotene.
- Heart-healthy: No cholesterol and virtually no fat.
- Diabetic-friendly: Low glycemic index and carbs.
Pair that with an oil-free cooking method, and you’ve got a heart-smart, waist-friendly snack perfect for any time of day.

Creative Ways to Serve Zucchini Chips
These crispy air fryer zucchini chips without oil can do more than just satisfy your snack cravings. Here are some delicious ways to enjoy them:
- As a side dish: Serve with veggie burgers or grilled chicken.
- On a snack board: Pair with hummus, salsa, or Greek yogurt dip.
- As a topping: Crush and sprinkle over salads or soups for added crunch.
- In sandwiches: Use instead of potato chips for a healthier crunch.
Common Mistakes to Avoid
If your zucchini chips aren’t turning out as expected, it’s likely one of these common errors:
❌ Overcrowding the Basket
Leads to uneven cooking. Always cook in a single layer.
❌ Skipping the Drying Step
Extra moisture = soggy chips. Take time to pat the zucchini dry.
❌ Not Flipping Halfway
This causes uneven browning. Flip for consistent crunch.
❌ Using Thick Slices
Thicker slices don’t crisp properly. Aim for ⅛-inch thickness or thinner.
Storage Tips: How to Keep Zucchini Chips Crispy
Once cool, store your oil-free zucchini chips in an airtight container at room temperature for up to 2 days. To re-crisp, pop them back in the air fryer at 300°F for 2-3 minutes.
Avoid Refrigeration: The chips can get soggy in the fridge due to moisture.
Frequently Asked Questions (FAQs)
Q: Can I make zucchini chips without starch?
Yes, but they may not be as crispy. Starch improves texture significantly in oil-free recipes.
Q: Are air fryer zucchini chips keto?
Absolutely! Zucchini is low in carbs, and this oil-free version fits perfectly into a keto diet.
Q: Can I use other vegetables?
Yes! Try the same method with eggplant, carrots, sweet potatoes (though they may need a touch of oil or a longer cook time).
Q: Why are my zucchini chips chewy?
Likely due to moisture or slices being too thick. Dry them well and slice thinly.
Final Thoughts
Now you know exactly how to make crispy zucchini chips in the air fryer without oil—a healthy snack that doesn’t skimp on crunch or flavor. With just a few ingredients and the right technique, you can enjoy a guilt-free treat that’s perfect for clean eating, low-fat diets, or simply curbing cravings the healthy way.
Whether you’re prepping for a party, satisfying a late-night snack urge, or just trying to eat healthier, these oil-free zucchini chips are your new go-to. Try them once, and they might just replace your traditional potato chips for good.
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